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Stationary wrapping machine | IW400
The IW400 stationary wrapping machine can be individually adapted – from the basic machine to the professional system.
Loading and wrapping of square bales is completely automatic with the Siemens S7 program control with 7“ Siemens touch-terminal.
Workflow
The IW400 wrapping machine is ideally suited for wrapping square bales. It is used to film-wrap bales produced by industrial balers, so that bales can be optimally stored. It provides an ideal temporary storage solution for daily waste, especially during plant maintenance periods. Thanks to the modular system, the industrial wrapper can be perfectly adapted to every customer requirement.
Highlights
➡ Wrapping table with bale conveyor belt
The roller tubes arranged on both sides are connected to each other by control rods. This results in forced control which, in conjunction with the conveyor belt, produces a clamping effect on the bale. This means that the wrapping table ensures reliable bale guidance, especially with rectangular bale dimensions. Once the wrapping process is complete, the conveyor belt of the wrapping table is tensioned and the bale is transferred to the conveyor belt.
➡ Wrapping arm with film pre-stretcher
Wrapping arm with film pre-stretcher Both the single and twin wrapping arms are equipped with 750 mm film pre-stretchers and film cutters. The wrapping units also have a film monitoring system that switches off the wrapping process if the film tears or comes to an end. The optional twin wrapping arm with single-film mode also finishes wrapping bales with one roll of film. GÖWEIL's long-term tried and tested wrapping technology guarantees clean bale wrapping.
➡ Platform for film change
A fixed platform for changing the film is installed behind the wrapping unit. This means that the wrapping films can be replaced at a comfortable working height. A second platform is included with the optional twin wrapping arm. This makes it easier to change film on the second wrapping arm and also serves as a transfer aid for the RFB60 remnant conveyor belt auxiliary module.
➡ Main Control Cabinet and Hydraulic Supply
Main control cabinet and hydraulic oil supply The central main control cabinet with integrated control system and rotating field monitoring is integrated in the base machine and gives users the option of expanding the system with all optional modules. The central hydraulic oil supply is provided by a hydraulic unit with a 30 l tank including tank heating and level monitoring and has an oil cooling system in the return line. Pressure and return flow filters are also installed as standard. Connections for the automatic bale feeding are provided.
➡ Safety fence
The safety fence can vary depending on the equipment of the wrapping unit and the customer's local conditions and is offered in meters. Optional access doors can also be integrated, complete with door locking. This makes changing the film easier, and also simplifies maintenance and servicing work. A light grid for the bale loading and unloading zone can be installed as a safety precaution if required.
➡ Program control
The entire machine or system is controlled fully automatically via the program control developed specifically for the required program sequences. Navigation, work sequences and maintenance processes are displayed simply and clearly on a graphic terminal. The operating terminal can be installed at several positions around the system.
Basic Model
Wrapping unit
- Wrapping table with bale conveyor belt
- Feed cut-off
- Single wrapping arm with film pre-stretcher for 750 mm
- Film cutter
- Film monitoring
15 kW electro-hydraulic drive
Power supply 32A (400V)
Main control cabinet with rotating-field monitoring
Fully automatic central lubrication system for oil
Platform for film change
Safety fence according to customer requirements
Safety technology optionally with doors or light grid
Siemens S7 program control with 7“ Siemens touch-terminal
Your contact
Technical data (Basic model)
| Dimensions | L: 5,500 x : 4,700 x : 3,700 mm | |
| Drive output | 400V / 32A (5-pin) | |
| Bale size | min. 100 x 80 x 100 cm max. 120 x 120 x 200 cm | |
| Bale weight | up to 1,500 kg (2,200 lbs) |
Required connections
| Connections for operation |
| 1 double-acting and 1 single-acting control device for the pivoting drawbar |
| 7-pin socket for the entire lighting system, except work lights |
| Power is supplied to the machine via the ISOBUS socket or the cable harness supplied. |
Versions
IW400 with side bale loading and single wrapping arm
LxWxH: 5900 x 5100 x 3700 mm
IW400 with bale loading from the side, double wrapping arm and RFB60 waste conveyor belt
LxWxH: 7000 x 5100 x 3700 mm
IW400 with side bale loading, double wrapping arm, RFB60 residue conveyor belt, BFB42 & BFB15 bale conveyor belts
LxWxH: 7000 x 9100 x 3700 mm
IW400 with bale loading from the side, double wrapping arm, RFB60 residue conveyor belt and 2x BFB42 bale conveyor belt
LxWxH: 7000 x 10500 x 3700 mm
Additional equipment
Weighing system
with weighing table, weighing terminal, and label printer
Twin wrapping arm
- with single-film mode and 2. Platform for film change
- only with side loading of the IW400
Auxiliary Modules
only with side loading of the IW400
RFB60 remnant conveyor belt
A 6 m long remnant conveyor belt can be optionally positioned beneath the wrapping table. This conveyor removes debris that comes loose from the bale during bale transfer or the wrapping process from the fenced-in area. This simplifies cleaning operations, and the waste material from the baling process can be reintroduced into the baling process.
BFB42 bale conveyor belt
Up to two bale conveyor belts, each 4.2 m long, can be installed to make loading and unloading the wrapping unit easier and faster. This makes it possible to load and unload the conveyor belts during the winding process. This works both directly with a forklift and with the AB400 (automatic bale feeding).
BFB15 bale conveyor belt
To speed up the process of loading and unloading bales, an additional 1.5 m long conveyor belt can be placed upstream of a BFB42 for the intermediate storage of bales that have already been wrapped. This is used for the temporary storage of bales that have already been wrapped.
AB400 Automatic bale feeding
The AB400 is an automatic bale feeding system that can take the bale directly from the waste compaction system. The unwrapped bale is then picked up by a bale manipulator and placed on a BFB42 bale conveyor belt for transport to the wrapping table.
